Makron PUR-foam Panel Lines
Rosette Systems Ltd.
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FUSA Foam Insulated Panel Production System,
roll forming lines.
FUSA Foam Insulated Panel Production System, Medium Volume DCP
FUSA discontinuous, foam-insulated, composite panel making systems offer
superior material flow and material handling possibilities. Presses may
be built up to 15 meters long and may have up to ten (10) daylights. Lance
foaming is available for long panels. Quick adjustable side tools allow
different panel joint designs. Panels are built on mold plates which travel
on two-level conveyors. Lower conveyor returns foamed panels to the panel
ejection station and mold plate return lift.
Integrated roll forming lines are
designed for conservative sheet forming and are built in Scandinavian quality.
This line serves a typical camlock panel production system.
Sheets are notched or holes punched as panel system
requires. All operator settings are made with precision turns and have
decimal digit dials for accurate settings.
A flat stainless steel facing has passed the end
bending unit. A hole was punched to the end-wipe for lance injection.
An edge forming unit has flexible width adjusting capability. A
rafted unit secures a quick tool change. It takes 10 minutes to change
from wall to roof panel forming.
Long Panel Press
Panels up to 15 meters long can be produced with a Makron multi- daylight
press. Panels are built on mold plates. When side foaming is utilized,
numerous multi-length panels may be produced on a single mold plate.
Specialty Panels can be built using male plugs in the press. FUSA has experience
in utilizing various kinds of male plugs and automated plug change systems
for flexible production of complicated panel configurations.
Lance Foam Injection
Long panels require lance foaming. Very long lance systems are built using
Makron has experience in alternative blowing agents
and is making pentane foaming available for DCP production.
FUSA Foam Insulated Panel Production System, High Volume DCP
FUSA high-volume, discontinuous foam-insulated panel making systems offer
a MAKRON-quality, multi-daylight press with high tolerance, heated
(water or electrical) aluminum mold plates. The eight (8) daylight
press may produce over 200 panels per shift. Automated high rack panel
facing material supply systems are produced. Foamed panels are automatically
ejected from mold plates and stacked.
Makron high tolerance mold plates are built using
aluminum extrusions. Mold plates are heated with electricity or
water. Temperature is fully automated. Water heating secures very fast
increase of temperature and allows also cooling if necessary. Panels are
assembled on mold plates.
Panel facing materials are stored on pallets in a high rack inventory system.
Sheets are automatically fetched and placed next to operators for easy
handling. The high rack may have an inventory of 36 different sheet
After panels are fully built, they travel on mold
plates into the multi- daylight press. Panels may have studs or other components
extending beyond the flat panel surface. FUSA has experience in dealing
with various kinds of non-flat product applications.
Scissor or four-column lifts are used to transfer mold plates into the
press. The mold plate handling system is designed to operate on two levels.
Mold plates on the upper level travel toward the press and mold plates
are pulled onto the lower level of the lift from the press.
Foaming is clean and fully automatic. A three-axis manipulator can be programmed
for best foam injection position. Foam injection amount is secured by matching
information from two sources.
High pressure foam measuring systems are used. Graphical operator interface
generates production and alarm reports.
Mold plates arrive at the return lift where panels are automatically ejected.
A complicated panel design is removed from the mold plate.
Stacking is fully automatic and may stack directly
on horizontal discharge conveyors. First-in, first-out vertical stacking
arrangements are available.
FUSA Foam Insulated Panel Production System, Composite Continuous Panel
FUSA has worked in continuous panel foaming applications for over 25 years.
We offer a Single Source for you for your product design, production facility
recommendations and production line engineering, and delivery of metal
faced or flexible faced panel lines. All the technology options are
Rosette Systems Ltd.